Dedicated Manufacturing & Kitting

From PCB assembly to retail-ready kitting—scalable manufacturing that grows with your business.

End-to-End Manufacturing & Kitting Solutions

Manufacturing excellence shouldn't mean managing multiple suppliers across different facilities. At Tektos World, we've built an integrated production ecosystem where your product moves seamlessly from component sourcing through final kitting—all within our dedicated facility.

With over 20 years of manufacturing expertise and more than 1 million products delivered globally, we understand that your success depends on three critical factors: consistent quality, reliable timelines, and scalable capacity. That's exactly what our dedicated manufacturing and kitting services deliver.

From consumer electronics to lifestyle products, mobile accessories to IoT devices—if it requires precision assembly and professional packaging, we manufacture and kit it to perfection.

Three Manufacturing Disciplines. One Integrated Facility.

Electronic Manufacturing

Modern electronics demand precision at every level—from microscopic component placement to rigorous functionality testing. Our electronic manufacturing capabilities bring your circuits to life with accuracy and reliability.

PCB Assembly (PCBA)

  • Surface Mount Technology (SMT): High-speed automated placement for components as small as 0201 package size

  • Through-Hole Assembly: Manual and wave soldering for larger components and connectors

  • Mixed Technology Assembly: Combining SMT and through-hole on the same board for optimal design flexibility

  • PCB Testing & Inspection: Automated optical inspection (AOI), X-ray inspection, and in-circuit testing (ICT)

Electronic Component Services

  • Component sourcing through our verified supplier network

  • Firmware loading and device programming

  • Functional testing with custom test fixtures

  • EMC/EMI pre-compliance testing

  • Product calibration and certification

What We Manufacture:

  • Consumer electronics controllers

  • IoT device PCBAs

  • Audio equipment circuit boards

  • Mobile accessory electronics

  • Smart home device assemblies

  • Wearable technology components

Mechanical Manufacturing

Your product's housing, case, or structure is more than just protection—it's your brand's first physical impression. Our mechanical manufacturing capabilities transform raw materials into precision-molded components that meet exact specifications.

Plastic Injection Molding

  • Custom Mold Design & Development: In-house tooling design optimized for manufacturability

  • High-Volume Production Capacity: Multiple injection molding machines from 80 to 650 tons

  • Material Versatility: ABS, PC, PP, TPU, TPE, PC+ABS blends, and more

  • Color Matching: Pantone color matching and custom color formulation

  • Surface Finishing: Texture, gloss, matte, soft-touch, and metallic finishes

  • Insert Molding & Overmolding: Multi-material components in a single process

Additional Mechanical Capabilities

  • CNC machining for metal and plastic components

  • Metal stamping and forming

  • Ultrasonic welding

  • Heat staking and press fitting

  • Assembly of multi-component mechanical products

Application

  • Mobile phone cases and covers

  • Headphone housings

  • Power bank shells

  • Smart device enclosures

  • Lifestyle product bodies

  • Accessory components

Packaging Manufacturing

Your product deserves packaging that does more than contain—it should protect during shipping, present beautifully at retail, and represent your brand values. Our packaging manufacturing brings it all together.

Custom Box Design & Production

  • Corrugated Shipping Boxes: Master cartons designed for safe transportation

  • Printed Retail Packaging: Full-color offset and digital printing

  • Gift Boxes & Premium Packaging: Rigid boxes, magnetic closure, embossing, and specialty finishes

  • Window Boxes: Clear PET windows for product visibility

  • Display-Ready Packaging: Shelf-ready designs for retail environments

Packaging Assembly Services

  • Box gluing and assembly

  • Blister card mounting

  • Shrink wrapping and sealing

  • Label application

  • Barcode printing and application

  • Anti-counterfeit features integration

Sustainable Packaging Options

As a UN Global Compact member, we offer environmentally responsible packaging solutions:

  • FSC-certified paper and cardboard

  • Recyclable materials

  • Reduced plastic usage designs

  • Biodegradable alternatives

  • Minimal packaging optimization

Professional Kitting for Market-Ready Products

Product Assembly

What It Is:

Complete assembly of your product from individual components, including testing, inspection, and preparation for packaging.

What We Do:

  • Multi-component installation and assembly

  • Hardware insertion and fastening

  • Cable management and organization

  • Functional testing at assembly stage

  • Cosmetic inspection

  • Protective film application

  • Individual product preparation

Perfect For:

  • Complex products requiring skilled assembly

  • Products with multiple sub-assemblies

  • Items requiring functional testing post-assembly

  • Quality-sensitive components

Example:

Assembling a Bluetooth speaker—installing PCB, connecting speakers, attaching battery, securing housing, testing audio output, applying brand stickers.

Product Kit with Box

What It Is:

Complete retail packaging assembly including your product, all accessories, documentation, and final packaging sealing.

What We Include:

  • Main product placement in packaging

  • Accessory bundling (cables, adapters, tips, etc.)

  • User manual and documentation insertion

  • Warranty cards and registration materials

  • Protective packaging materials

  • Gift items or promotional inserts

  • Box sealing and quality check

  • Retail-ready labeling (UPC, SKU, pricing if needed)

Perfect For:

  • E-commerce shipments

  • Retail distribution

  • Direct-to-consumer brands

  • Promotional campaigns

  • Gift sets

Example:

Mobile accessory kit—phone case, screen protector, cleaning cloth, installation guide, all packaged in branded retail box with barcode label.

Box Kit in Carton

What It Is:

Distribution-ready master carton packing with multiple retail units, prepared for warehouse receipt or direct store delivery.

What We Do:

  • Multiple retail boxes per master carton

  • Proper cushioning and protection

  • Carton labeling (contents, quantity, SKU)

  • Shipping documentation placement

  • Palletization for LCL/FCL shipment

  • Shrink wrapping and securing

  • Distribution center compliance prep

  • Amazon FBA preparation (if applicable)

Perfect For:

  • Wholesale distribution

  • Retail chain shipments

  • Warehouse fulfillment

  • International shipping

  • Multi-location distribution

Example:

50 retail-packaged headphones packed in master carton with shipping label, packing list, and protective corner guards, palletized for container loading.

One Facility. Complete Control. Consistent Quality.

Our Manufacturing Facility

Our 15,000+ square meter facility in China integrates every stage of production under one roof, giving us complete control over quality, timing, and cost.

Production Capabilities:

  • Electronic Assembly Floor: 4 SMT lines with automated pick-and-place 

  • Mechanical Production: 12 injection molding machines (80-650 ton capacity) 

  • Assembly & Kitting Area:50+ dedicated assembly stations 

  • Quality Control Lab: In-house testing and certification facility 

  • Packaging Zone: Automated and manual packaging lines 

  • Warehouse: 2,000+ square meter climate-controlled storage 

What This Means for You: 

  • No Supplier Coordination Headaches – We handle internal logistics 

  • Faster Turnaround – No waiting for parts to ship between vendors 

  • Better Quality Control – We inspect at every stage, not just at the end 

  • Lower Total Cost – Eliminate multiple shipping, handling, and coordination fees 

  • Single Point of Contact – One team manages your entire production 

Trusted Across Industries & Product Categories

No matter your industry, if your product requires assembly precision and packaging professionalism, we have the expertise to manufacture and kit it perfectly. Our manufacturing and kitting expertise serves diverse markets and applications:

Consumer Electronics

  • Audio devices (speakers, headphones, earbuds)

  • Smart home products

  • Portable power solutions

  • Computer peripherals

Mobile Accessories

  • Protective cases and covers

  • Charging solutions

  • Screen protectors

  • Mobile stands and holders

Lifestyle Products

  • Travel accessories

  • Outdoor tech

  • Personal care devices

  • Home office products

IoT & Connected Devices

  • Smart sensors

  • Wearable technology

  • Connected home devices

  • Health monitoring products

Promotional & Corporate Products

  • Branded electronics

  • Corporate gift sets

  • Event merchandise

  • Custom tech accessories

Start Your Production Today!

Tell us what you're building, and we'll return a tailored production plan, pricing estimate, and realistic lead time within 5 to 7 business days. No commitment, no obligation, just a clear path from concept to shelf-ready product.